Home > Manufacturing Software > Fusion 360 > Fusion 360 vs Plex Systems

Fusion 360 vs Plex Systems

Last Updated: November 18th, 2024

Our analysts compared Fusion 360 vs Plex Systems based on data from our 400+ point analysis of Manufacturing Software, user reviews and our own crowdsourced data from our free software selection platform.

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Product Basics

Fusion 360 is a cloud-based 3D CAD/CAM software that bridges the gap between design and manufacturing. It's well-suited for individuals and small-to-medium businesses seeking a streamlined solution for product development and fabrication. Users praise its intuitive interface, integrated design and manufacturing tools, and cloud collaboration capabilities. Popular features include generative design, simulation tools, and machining capabilities for various manufacturing processes. While some users note performance limitations with complex projects and a reliance on internet connectivity, Fusion 360 stands out for its affordability compared to traditional CAD/CAM software, with subscription plans starting under $500 annually.

Pros

Integrated CAD/CAM
Cloud collaboration
Design for manufacturing
Generative design
Simulation capabilities

Cons

Cloud dependency
Performance limitations
Limited feature depth
Subscription model
Learning curve

Plex Manufacturing Cloud uses real-time data to connect and facilitate operations among various business aspects such as finance, distribution and production. It has built-in compliance and approval monitoring tools to ensure that your products are created accurately and with regulations in mind.

With Plex software, you also have the ability to develop customized reports and dashboards to make visualization easier and more streamlined. These reporting tools can make developing insights faster and easier, especially when considering the program’s use of actual minute-by-minute data.

$425 Annually

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$500/User, Monthly

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Tailored to your specific needs

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Product Insights

Extensive Library: Fusion 360 offers a complete library of free, open-source and entirely revisable processors for users to upload thorough numerical control (NC) applications so they can rapidly make parts or workpieces.
Intuitive Cloud Interface: Users can log into this solution and access projects from any device with an internet connection. The interface is also adjustable and simple for users to operate.
Fulfill Design Needs: Fusion 360 enables users to design, model, assemble and render projects and workpieces in one centralized system without exporting files to external solutions.
Distraction-Free Rendering: Users can run the rendering process in the background while working on other processes so they can stay on top of their productivity,

Increased Efficiency: Plex Manufacturing Cloud uses real-time data and set parameters to maximize production capabilities. Its Advanced Planning and Scheduling tool uses information such as inventory levels, amount of production floor space and maximum productivity levels to generate a best-fit manufacturing schedule.
Accessibility: As a cloud-based manufacturing software, Plex is available anytime and anywhere as long as a user has internet access. This is especially beneficial in the manufacturing center considering manufacturing managers and production line employees can access real-time data from internet-enabled devices while they’re actually on the floor working.
Improved Customer Experience: Customers are the backbone of your business, and Plex software capitalizes on this fact through its customer portal, which provides visualization as a product moves throughout the supply chain. Shipping notifications are also included so that clients have an accurate expectation as to when an item should be delivered.
Heightened Visibility: With increased visibility, you can develop insights more quickly. Plex Manufacturing Cloud contains the ability to use customizable dashboards to reflect minute-by-minute information such as inventory levels and labor allocation, which enables you to make informed decisions based on current processes.
Collaboration: Plex allows for collaboration with clients through the customer portal. It also contains internal collaboration tools that are emphasized through its multi-site functionality for supply chain and financial processes.

Numerous Sketch Tools: Users can implement the 3D modeling module to create products with the ideal form, fit and function. This tool enables users to develop and revise sketches with constraints, dimensions and a robust chain of sketching accessories. Users can also develop parametric models by creating a list of frequently-used features such as extrude, revolve, loft, sweep and more that instantly update with design changes.
Various Modes of Modeling: Fusion 360's 3D modeling component is equipped with a variety of different modeling modes. The direct modeling tool allows users to modify and fix imported shapes from different file formats. Users can draft intricate sub-divisional surfaces that have T-splines and effortlessly edit them with push-pull maneuvers thanks to the freeform modeling extension. The mesh modeling accessory allows editing and repairing of imported scans or mesh models such as STL and OBJ files. Other extensions in the 3D modeling module include sheet metal modeling, parametric modeling, surface modeling, assembly and printed circuit board (PCB) design integration.
Add Electronic Intelligence to Designs: Users can bring 3D designs to life with the electronic intelligence feature. The schematic capture function has several schematic editing tools. Users can construct gerber, drill and assembly files in one click and with the PCB manufacturing (CAM) accessory.
Ensure PCBs Fit Designs: Thanks to the electronics module's MCAD-ECAD unification ability, users can rest assured their PCB fits their designs every time with the unified MCAD and ECAD software. Users can peruse the PCB component library and component wizards for ready-to-use PCB designs and there are adjustable design rules users can set to align with users' manufacturing requirements in the design for manufacturability and design rule checking (DRC) tool. Other extensions in the electronics module include PCB layout, simulation program with integrated circuit emphasis (SPICE) simulation, and electronics cooling.
Real-World Simulations: Fusion 360's simulation allows users to test their designs and models against life-like conditions digitally so they can save money on prototypes. The status stress function oversees parts and workpieces for displacements, stresses and other effects caused by static loads. The thermal and thermal stresses function enables users to comprehend thermal distributions and they connect with physical forces. Users can estimate unexpected failures for parts under compression thanks to the buckling tool. The non-linear stress extension studies permanent deformations and unleveled materials in designs. Other functions within this module include event simulation, shape optimization, modal frequency, comparing results, simplifying, breadth studies and cloud simulation.
Accurately Determine Outcomes: Users can pinpoint several manufacturing-prepared results for their products or workpieces to meet design specifications while dwindling weight, boosting efficiency and condensing parts. Users can recognize design conditions, restrictions, materials and manufacturing choices to create manufacturing-ready diagrams with the project objective definition function. The editable results element allows users to pick the ideal outcome for their designs so they can promptly begin modeling instead of conducting lengthy importing or exporting procedures. Thanks to aPriori in the cost insights function, users can formulate manufacturing costs for every potential outcome in their designs in reference to production volume requirements. Other extensions in this component include generating and exploring designs and cloud solve.
Efficacious Documentation: Fusion 360's documentation accessory permits users to effectively convey designs with internal or external stakeholders with 2D manufacturing drawings, renderings and animations. The 2D manufacturing drawings function chronicles manufacturing requirements with integrated associative drawings for parts and assemblies. The rendering tool enables users to develop photography-esque images of their models with local or cloud rendering options. Lastly, users can effectively convey designs with 3D-expanded views and animations to showcase design assembly thanks to the animation extension.
Unify Teams: Users can eliminate communication roadblocks with their teammates and external stakeholders with the collaboration tool. The team participant extension authorizes users to add members to their zones for data management and teamwork purposes. Users can share links to model previews in any web browser so third parties can evaluate and interact with the model without access to Fusion 360 with the public and private design sharing function. The commenting and redlining extension allows users to gather and share critiques on the design with comments, markups and redlines on practically any device. Other functions included in this tool include user management, global sharing and unlimited access.
Manufacturing: The manufacturing tool suits practically every manufacturing need and collaborates with various types of machinery such as cutting, milling and turning machines. The 5-axis simultaneous milling extension permits users to mill complex shapes, evade collisions and diminish tool lengths to complete sleek surfaces. Turning toolpaths can be verified with stock simulations to detect errors or collisions in models, stocks, tools and work holdings with the turning function. Users can draft toolpaths from solid model features, such as flattened sheet metal components, to activate water jet, laser and plasma cutters. Other extensions in this accessory include 2.5 and 3-axis milling, 3+2 milling, 4-axis milling, setup probing, mill-turning and a free post processor library.

Inventory Management: Plex Manufacturing Cloud allows you to track the quantity and location of your inventory, whether you want to look at raw materials, WIP or finished goods. It also supports barcode scanning and label printing in an effort to improve the accuracy of reported inventory levels. Controls are also in place to ensure that products are always developed using the right materials, therefore improving inventory viability.
PLM Functionality: Built-in revision control workflows allow for approved changes to be reflected across the entirety of the product lifecycle. Product specifications can also be developed to expedite processes.
Quality Management: Plex software helps to ensure that you are retaining compliance with standards such as ISO, TS and QS. You can also use supplier scorecards to look at your entire supply chain. For example, your suppliers can use checksheets to validate the quality of their materials before the goods reach your facility, therefore hastening the quality analysis process on your end.
Management of Shipments: The shipping management system ensures that only products that meet acceptable quality specifications are sent to customers and that they are sent to the intended recipient. Plex software's manufacturing system also contains a labeling feature that automatically prints labels using customer information in order to avoid shipping errors. ASNs are automatically sent and formatted as products leave the production facility.
Real-Time Financial Management: Plex software contains continuously updated information on components such as labor hour utilization and point-in-time inventory. The financial management system is designed for order-to-cash and procure-to-pay processes and includes multi-site functionality. Financial reports are also easily accessible with this tool.
Customer Relationship Management: This program includes a customer portal that provides visibility of a product as it moves throughout the supply chain and allows for enhanced collaboration ability. Important components such as quotes, estimates, issue resolution and order management are built into the tool along with an integrated EDI.
Advanced Planning and Scheduling: The Plex Advanced Planning & Scheduling (APS) solution allows you to account for constraints in your workplace such as amount of resources and maximum production capacity to develop optimized production runs. Finite Scheduling includes the ability to plan your development schedule based on factors such as resources, tools and space. The program also allows you to level-load production across different manufacturing centers.

Product Ranking

#39

among all
Manufacturing Software

#14

among all
Manufacturing Software

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Analyst Rating Summary

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User Sentiment Summary

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of users recommend this product

Plex Systems has a 'good' User Satisfaction Rating of 74% when considering 32 user reviews from 4 recognized software review sites.

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Synopsis of User Ratings and Reviews

Integrated CAD/CAM: Streamlines design-to-manufacturing workflow by unifying design, simulation, and toolpath generation within a single platform.

Cloud Collaboration: Facilitates seamless teamwork and real-time project visibility for enhanced communication and faster decision-making.

Design for Manufacturing (DFM): Guides designers to create manufacturable parts from the outset, reducing production costs and delays.

Generative Design: Explores multiple design options tailored for specific manufacturing processes, accelerating innovation and optimizing material usage.

Simulation Capabilities: Validates designs for structural integrity, thermal performance, and motion behavior, minimizing physical prototyping and testing costs.

Intuitive Interface: Simplifies the learning curve with user-friendly tools and a modern, streamlined interface.

Improved Shop Floor Visibility: Users praise Plex for providing real-time insights into production processes, enabling better decision-making and quicker responses to issues.

Streamlined Inventory Management: Plex helps manufacturers optimize inventory levels, reducing waste and ensuring materials are available when needed.

Enhanced Quality Control: The system's quality management features help track defects, identify root causes, and improve overall product quality.

Cloud Dependency: Requires a stable internet connection for most features, potentially hindering productivity in areas with limited connectivity.

Performance Limitations: Can experience slowdowns or crashes when working with large, complex assemblies or simulations, especially on less powerful hardware.

Feature Depth: While comprehensive, certain specialized manufacturing features might not be as robust as in dedicated CAD/CAM software for specific industries.

Subscription Model: Restricts access to software and data if the subscription lapses or encounters billing issues, potentially disrupting workflows.

Learning Curve: While intuitive, mastering advanced features and workflows can require a steeper learning curve, especially for those transitioning from traditional CAD/CAM systems.

Reporting Limitations: Users express frustration with the inflexibility and limitations of Plex's built-in reporting features, making it difficult to extract and analyze data in ways that suit their specific needs.

User Interface Complexity: The system is often described as being difficult to navigate and non-intuitive, especially for new users who require extensive training to become proficient.

System Rigidity: Plex is often criticized for its lack of flexibility in adapting to unique or evolving business processes, requiring workarounds or customizations that can be time-consuming and costly.

For hobbyists and professionals alike, Fusion 360 resonates with its cloud-powered accessibility and integrated workflow. "It's like SolidWorks and SketchUp had a baby," one user raves, praising its intuitiveness compared to heavier CAD software. This ease of use shines in rapid prototyping workflows, with another reviewer calling it "a dream come true for quick design iterations." However, Fusion 360's cloud reliance can be a double-edged sword. While it liberates users from hefty installations, internet hiccups can cripple productivity. "Offline functionality, even basic rendering, would be a game-changer," pleads one reviewer. This sentiment echoes for complex projects, where users yearn for the raw processing power of desktop-only alternatives. "Fusion 360 choked on my intricate assembly," admits another, highlighting limitations compared to software like CATIA. Despite these quirks, Fusion 360's unique blend of affordability, user-friendliness, and integrated features like simulation and CAM tools keeps users hooked. "The value proposition is unbeatable," one designer declares, while another appreciates the "constant stream of updates and new features." For those seeking a versatile and accessible entry into the world of 3D design and manufacturing, Fusion 360 remains a compelling choice, even with its occasional hiccups.

Want to know if Plex Systems is truly complex or simply complexly awesome? Recent user reviews suggest the former might be closer to the truth. While Plex Systems is praised for its comprehensive suite of features covering everything from planning and scheduling to supply chain management, users often highlight a steep learning curve and a sometimes clunky interface as drawbacks. This complexity can make it challenging for smaller businesses or those with less tech-savvy teams to implement and utilize effectively. However, Plex Systems shines in its ability to connect different aspects of a manufacturing operation, providing real-time visibility into production processes, inventory levels, and quality control data. This end-to-end integration is a key differentiator, allowing businesses to streamline operations and make data-driven decisions. For example, users cite the ability to track production in real-time and identify bottlenecks as a major advantage, leading to improved efficiency and reduced downtime. Ultimately, Plex Systems is best suited for larger, established manufacturing businesses with the technical resources and expertise to navigate its complexities and leverage its powerful features for maximum impact.

Screenshots

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FAQ

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