Critical Manufacturing vs AVEVA MES

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Our analysts compared Critical Manufacturing vs AVEVA MES based on data from our 400+ point analysis of MES Software, user reviews and our own crowdsourced data from our free software selection platform.

AVEVA MES Software Tool

Product Basics

Critical Manufacturing is a cloud-based, modular system enabling discrete manufacturing companies to improve performance and digitize with analytics and configurable tools. A single, integrated window for production data helps users make better-informed decisions.

Its standout features include closed-loop quality management, digital twin and factory automation capabilities. Integrate with an IIoT-enabled workplace to create seamless smart factories. Users can create and implement a baseline at multiple sites to standardize production.
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Aveva MES is a process-based solution for automated production and fast-moving goods manufacturing. It uses a model-driven approach to standardize production processes. Users can adapt processes, increase productivity and quality across multiple sites.

Digital operations management allows users to standardize and sync labor and equipment costs. It utilizes real-time data collection from operations and digitally managed workflows to boost productivity and compliance.
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Product Assistance

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24/7 Live Support
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Product Insights

  • Simplified User Experience: Create functional user interfaces and personalized process views without complex coding. 
  • Flexible Scalability: Scale software requirements according to operational needs. Select a pricing model based on size and growth. 
  • Accessibility: Work from anywhere by connecting to dashboards remotely via any web-based interface. Access documents and enforce processes on mobile devices. 
  • Quick Implementation: Finish server-side installation in minutes. Rollout features, in addition to current infrastructure, without client installation. 
  • Increased Accountability: Log products, components and materials with complete traceability, backward and forward. 
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  • Increased Efficiency: AVEVA MES streamlines manufacturing operations, reducing the time and resources needed for production processes. This leads to a more efficient use of materials and labor, maximizing output with minimal waste.
  • Enhanced Quality Control: The software provides tools for monitoring and controlling product quality in real-time, ensuring that manufacturing standards are met consistently. This reduces the risk of defects and improves customer satisfaction.
  • Real-Time Data Access: AVEVA MES offers immediate access to critical production data, enabling managers and operators to make informed decisions quickly. This agility can significantly impact response times to production issues or market demands.
  • Scalability: The software is designed to grow with your business, supporting expansion and adaptation without the need for significant overhauls. This makes it a long-term solution that can evolve with your manufacturing needs.
  • Cost Reduction: By optimizing production processes and reducing waste, AVEVA MES helps lower operational costs. These savings can then be redirected towards innovation, expansion, or improving profit margins.
  • Compliance Management: It simplifies compliance with industry standards and regulations by providing tools for tracking, documenting, and reporting processes. This is crucial for industries where compliance is non-negotiable, such as pharmaceuticals and food and beverage.
  • Improved Decision Making: With comprehensive analytics and reporting capabilities, AVEVA MES turns data into actionable insights. This supports better strategic planning and decision-making, aligning operations with business objectives.
  • Enhanced Collaboration: The platform facilitates communication and collaboration across departments, breaking down silos and ensuring that everyone is aligned with the production goals and schedules. This unity is key to driving overall business performance.
  • Reduced Downtime: AVEVA MES helps predict and prevent equipment failures, minimizing unplanned downtime. This not only saves costs but also ensures that production targets are met consistently.
  • Customization and Flexibility: The software offers a high degree of customization, allowing it to be tailored to the specific needs of your manufacturing processes. This flexibility ensures that it remains relevant and effective as those needs change over time.
  • Energy Efficiency: By optimizing production schedules and machinery use, AVEVA MES can contribute to lower energy consumption. This not only reduces costs but also supports sustainability goals.
  • Supply Chain Integration: The software can be integrated with supply chain management systems, providing a holistic view of both production and supply chain operations. This integration helps in better inventory management, forecasting, and planning.
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  • Factory Management: Track containers and modify material paths. Use the modular system to create checklists with criteria and design reports. 
  • Planning and Scheduling: Create individual schedules to improve people and resource usage. Set multiple weighted parameters to optimize production KPIs. 
  • Visual Insights: Monitor shop floor operations, access historical data and create a digital twin of factory operations with fabLIVE’s 3D visual insights. 
  • Quality Control: Set time and counter-based sampling from configurable contexts. Define exception protocols and use statistical process control for quality improvement. 
  • Visibility Tracking: Set notification alerts for tasks requiring attention. View complete product history and trace task priority changes. 
  • Operations Optimization: Manage order, labor, maintenance, recipe and warehouse workflows simultaneously. Utilize cost absorption for live shopfloor expense control. 
  • Vertical and Horizontal Integration: Integrate IoT with equipment and automations. Implement a baseline standard across plants. Share information with suppliers and customers for a smart supply chain. 
  • Advanced Analysis: Monitor live plant performance metrics and take preemptive measures. Compare preventative analytics and utilize data mining algorithms like time series and decision trees. 
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  • Track and Trace: Utilize real-time inventory tracking and automatic electronic record keeping for complete product history and material traceability. 
  • Production Management: Set and define digital business rules for work orders. Track manual and automated equipment job execution. 
  • ERP Integration: Optimize information flow between shop floor and business operations. Schedule with flexibility and increase visibility into the supply chain. 
  • Quality Control: Automate quality checks and data collection. Align with work order live statuses and respond to changes in the shopfloor for variance reduction. 
  • Productivity Management: Create digitized workflows with a work process and user experience modeling approach. Automate production processes and eliminate paperwork. 
  • Analysis: Access manufacturing historical data and utilize drill-down analyses. 
  • BOM and Recipe Management: Improve consistency and minimize product-related loss by creating and enforcing process and product guidelines. 
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Product Ranking

#3

among all
MES Software

#38

among all
MES Software

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Analyst Rating Summary

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28
76
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72
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Analyst Ratings for Functional Requirements Customize This Data Customize This Data

Critical Manufacturing
AVEVA MES
+ Add Product + Add Product
Mobile Product And Parts Tracking Production Definition And Monitoring Production Dispatch And Execution Quality Management Reports And Dashboards Resources Management 0 76 43 67 43 81 63 28 67 72 84 51 59 37 0 25 50 75 100
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67%
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30%
15%
71%
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29%
86%
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11%
45%
86%
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43%
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43%
67%
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67%

Analyst Ratings for Technical Requirements Customize This Data Customize This Data

83%
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17%
8%
75%
17%

User Sentiment Summary

Excellent User Sentiment 27 reviews
Great User Sentiment 27 reviews
98%
of users recommend this product

Critical Manufacturing has a 'excellent' User Satisfaction Rating of 98% when considering 27 user reviews from 1 recognized software review sites.

84%
of users recommend this product

AVEVA MES has a 'great' User Satisfaction Rating of 84% when considering 27 user reviews from 2 recognized software review sites.

4.9 (27)
4.2 (25)
n/a
4.1 (2)

Awards

SelectHub research analysts have evaluated Critical Manufacturing and concluded it earns best-in-class honors for Integration and Extensibility. Critical Manufacturing stands above the rest by achieving an ‘Excellent’ rating as a User Favorite.

User Favorite Award
Integration and Extensibility Award

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Synopsis of User Ratings and Reviews

Flexibility and Adaptability: Critical Manufacturing's platform caters to diverse manufacturing environments and readily adapts to evolving needs, accommodating various production processes and levels of complexity. The system's modular design empowers users to select and implement the specific functionalities that align with their unique requirements, ensuring a tailored solution that optimizes operations.
Data-Driven Insights and Analytics: Critical Manufacturing excels in data acquisition and analysis, equipping manufacturers with comprehensive insights into their production processes. The platform facilitates informed decision-making by offering real-time visibility into key performance indicators (KPIs), production trends, and areas for improvement. Advanced analytics tools empower users to identify patterns, optimize processes, and enhance overall efficiency.
Scalability and Growth: Critical Manufacturing's MES solution is designed to scale alongside businesses as they expand and evolve. The platform's architecture supports seamless integration with additional modules and functionalities, enabling manufacturers to adapt to changing market demands and accommodate growth without compromising performance or stability.
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Reduced Downtime: AVEVA MES helps to minimize downtime by providing real-time insights into production processes, enabling proactive maintenance and quicker response to issues.
Improved Quality: The system facilitates adherence to quality standards by offering tools for quality data capture, analysis, and continuous improvement initiatives.
Enhanced Visibility: AVEVA MES delivers comprehensive visibility into production operations, empowering data-driven decision-making and optimization efforts.
Increased Efficiency: The platform helps to streamline production processes, optimize resource allocation, and reduce waste, leading to enhanced overall efficiency.
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Usability Challenges: Critical Manufacturing may present a steep learning curve for new users due to its extensive functionalities and complex interface. This complexity can lead to a longer onboarding process and potentially require additional training investments for teams to become proficient.
Customization Complexity: While Critical Manufacturing offers a high degree of customization, implementing and managing these customizations can be technically demanding. Organizations with limited IT resources or those seeking rapid deployment might find this aspect challenging.
Resource Requirements: As a comprehensive MES solution, Critical Manufacturing may necessitate more significant hardware and software resources compared to simpler systems. This could potentially lead to higher upfront costs and ongoing maintenance expenses for organizations.
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Steep Learning Curve: AVEVA MES has a complex interface and intricate workflows, making it challenging for new users to learn and adopt effectively. The system's extensive customization options can also contribute to the complexity, requiring significant training and experience to master.
Integration Challenges: Integrating AVEVA MES with existing enterprise systems, such as ERP or PLM software, can be a complex and time-consuming process. This can lead to data silos and hinder seamless information flow across the organization.
Customization Complexity: While AVEVA MES offers a high degree of customization, this can also be a drawback. Extensive customizations can make the system more difficult to maintain and upgrade, potentially leading to higher support costs and longer implementation timelines.
Resource-Intensive: AVEVA MES can be resource-intensive, requiring significant hardware and software infrastructure to run effectively. This can result in higher upfront and ongoing costs for organizations, especially those with limited IT budgets.
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Critical Manufacturing seems to be a bit of a mixed bag, offering a robust set of features but also coming with some drawbacks that might make you think twice. Users rave about Critical Manufacturing's ease of use, scalability, and flexibility. It's like the Swiss Army knife of manufacturing software – it can handle a wide range of tasks, from production planning and scheduling to quality control and traceability. This makes it a great choice for businesses of all sizes, whether you're a small startup or a large multinational corporation. However, there's a catch – Critical Manufacturing comes with a hefty price tag, and it doesn't always play nicely with other systems. This can be a dealbreaker for some businesses, especially those on a tight budget or with complex IT infrastructures. So, who is Critical Manufacturing best suited for? If you're looking for a powerful and flexible manufacturing software platform and you're willing to pay a premium for it, then Critical Manufacturing is definitely worth considering. It's particularly well-suited for businesses with complex manufacturing processes that require a high degree of control and visibility. However, if you're on a tight budget or you need a system that integrates seamlessly with other software, you might want to look elsewhere.

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AVEVA MES has been making waves in the manufacturing sector, but what are users saying about it? Let's dive into the feedback from the past year to get a clearer picture. Users consistently highlight the software's user-friendly interface and adaptability as major advantages. They appreciate how AVEVA MES provides a comprehensive view of production data, enabling them to pinpoint and address issues promptly, ultimately boosting efficiency. The software's ability to scale and adapt to the specific needs of diverse businesses has also received praise. For instance, a food and beverage company found that AVEVA MES significantly improved their production tracking and management, while an automotive manufacturer valued the software's customizability to their unique processes. This flexibility is crucial in today's dynamic manufacturing environment, where businesses need to respond quickly to changing demands. However, some users have mentioned that the initial setup and configuration of AVEVA MES can be complex, requiring careful planning and potentially additional support. It's important to note that this feedback often comes from larger organizations with more intricate manufacturing processes. Overall, AVEVA MES appears to be an excellent fit for manufacturers of all sizes seeking to enhance their operational efficiency, product quality, and regulatory compliance. Its adaptability and scalability make it particularly well-suited for industries with evolving production needs, such as food and beverage, pharmaceuticals, and automotive manufacturing. While the initial setup may require some effort, the long-term benefits in terms of streamlined operations and improved decision-making make it a worthwhile investment.

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