FactoryTalk vs Solumina

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Our analysts compared FactoryTalk vs Solumina based on data from our 400+ point analysis of MES Software, user reviews and our own crowdsourced data from our free software selection platform.

Solumina Software Tool

Product Basics

FactoryTalk helps manufacturers boost yield and productivity, enhance asset utilization and optimize resource management. Its automation and control capabilities enable food producers to respond to dynamic consumer demands and preferences while reducing production costs and improving product quality.

It sets performance goals and tracks progress in real time. Household and personal care manufacturers can shorten product life cycles and improve time to market. It increases throughput and reliability while minimizing material costs. It caters to various industries, including chemical, food and beverages, automotive, infrastructure, metals, marine and more.
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Solumina is a robust software solution designed to manage complex manufacturing processes, particularly excelling in Manufacturing Execution (MES). It is tailored for industries such as aerospace, defense, and other sectors requiring stringent quality control and compliance. Solumina streamlines production by integrating quality management, supplier collaboration, and maintenance operations into a unified platform, enhancing efficiency and traceability.

One of the standout benefits of Solumina is its ability to provide real-time visibility into manufacturing processes, which helps in reducing errors and improving product quality. Its powerful features include detailed work instructions, comprehensive defect tracking, and advanced analytics capabilities. Users appreciate its intuitive interface and the depth of customization available to meet specific operational needs.

Compared to similar products, Solumina is often praised for its scalability and the seamless integration it offers with existing enterprise systems. Pricing details are typically customized based on the scope and scale of implementation, so it is advisable to contact SelectHub for a tailored quote.

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Product Insights

  • Gain Insights Into Operations: Accumulate data about equipment status to gain insights into processes and operations. Identify operational strengths and weaknesses, establish robust performance management systems, implement better production systems and develop targeted training programs. 
  • Boost Productivity: Combine real-time information and multiple control disciplines into a single architecture to boost productivity. Leverage smart motor control devices to access useful information to drive better decisions, enhance system performance and optimize operations. 
  • Address Risks: Address risks such as worker injuries, data breaches and product recalls as they originate. Minimizes machine downtime, supports compliance and handles quality, safety and security issues. 
  • Provide Remote Assistance: Offer remote assistance to field technicians for collaboration and support to accelerate troubleshooting and minimize equipment downtime. 
  • Prevent Equipment Downtime: Anticipate equipment failures and potential issues beforehand to reduce downtime occurrence and length while keeping the maintenance budget in check. 
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  • Meet Compliances: Verify that supplier operations meet compliances regularly with the supplier quality management apparatus. This tool provides users with real-time communication between suppliers and consumers to swiftly react if problems appear on the shop floor. 
  • Full Transparency: Monitor every step in a supplier's trek to compliance and quality management regulations, such as defects uncovered during inspections with the 360-degree visibility tool in the suppler quality management module. This tool can ensure suppliers meet and remain compliant with ever-changing standards from various departments. 
  • Reduce Waste: Leverage the manufacturing execution system's paperless online work instructions and procedures accessible across all product centers from any location at any time. Less paper means less mess and a reduced chance of losing valuable information in a sea of documents or a cluttered filing cabinet. 
  • Simplify Work Instructions: Dwindle complicated work instructions and inspection requirements by including data collections and certification requirements via the maintenance, repair and overhaul module. This module ensures that users have everything they need to complete inspections hassle free, increasing a product's time to market. 
  • Enhanced Collaboration: Merge Solumina Quality Management with CAD, PLM and ERP solutions to ensure there's effective collaboration between various departments within the facility. This integration also provides visibility on the creation and testing of product models to easily catch defects or problems before building a full-scale product model. 
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  • Asset Performance Monitoring: Track and monitor asset performance KPIs, including asset downtime, waste, production counts and overall equipment effectiveness intelligently with asset performance monitoring solutions. 
  • Predictive Analytics: Conduct equipment analysis, trend forecasting and data mining, optimize production to avoid stock outages and assess patients’ risks with predictive analytics capabilities. 
  • In-Context Maintenance and Work Instructions: Deliver up-to-date, digital, in-context information from disparate sources as a unified, role-based experience to maintenance workers. Includes seamless, bi-directional interaction with data required and logs results in master systems. Augmented work instructions help the workforce understand and execute specific production orders to facilitate proper production order execution and maintain flexibility on shop floors.  
  • Remote Expert Support: Connect remote experts to field technicians for collaboration and support in real time. Accelerate troubleshooting and maximize equipment uptime with instant expertise access through its remote expert support feature. 
  • Compliance Records: Capture data inputs around production orders to create detailed compliance records that include the supply chain. 
  • Asset Optimization: Asset optimization solutions leverage real-time data and augmented reality to identify potential issues, reduce unplanned downtime and increase productivity. 
  • Production Management: Gain real-time production visibility to track and monitor set-up, process and cycle times to identify and clear bottlenecks. Identify production issues with machine learning and predictive analytics capabilities. Capture data inputs around production orders to create detailed compliance records. 
  • Operational Intelligence: Track and compare expected versus actual outcomes across shifts, orders, materials and quality to identify and address variances and help employees generate high-quality products. Improve uptime with real-time equipment monitoring and utilize data to solve issues and adapt to changes.
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  • Process Control: Streamline tasks on the production floor by confirming that operators with modern skills and certifications execute the best tasks possible based on their obtained training. This accessory also ensures that machinery, tools and systems meet compliances regularly with the most current calibration dates, the most complete process paperwork and the latest change procedures for process instructions for engineering and manufacturing. 
  • Device History and Documentation: Trace and find records associated with a product by tracking the serial or lot number through any manufacturing process stage. 
  • Project Planning: Document all units to better plan responsibilities and improve work instructions over time for future units. 
  • Quality Review: Supervise all service units, removed subassemblies, critical elements or skins carefully to verify if specific projects need reassemblies. 
  • Notifications: Receive notifications for outstanding data collections and when measurements exceed particular control limits with Solumina alerts. Users may also input information into the system and evaluate data collection displays from various data entries. 
  • Industry Standard Requirements: Reach compliances with AS9100, ISO 9001, FDA 21 CFR Part 11 and more. This accessory permits operators and inspectors to validate completion and approvals online and perform discrepancy reports from buy-off points in work orders. 
  • Supplier Tracking: Trace supplier performance for full transparency of supplier-induced issues and defects discovered during the inspection from the source or further along in the manufacturing process. Users may review quality metrics in comprehensive charts and reports that exhibit particular purchase orders and inspections. 
  • Quality Requirements and Inspection Planning: Utilize tools that administer inspection and verification plans to guarantee compliance specifications established by engineering requirements, agreements and industry process standards with this module. Inspectors may review and authorize source inspection data remotely, such as measurements, checklists, certifications and more.  
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Product Ranking

#5

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MES Software

#8

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MES Software

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Analyst Rating Summary

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Analyst Ratings for Functional Requirements Customize This Data Customize This Data

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User Sentiment Summary

Excellent User Sentiment 36 reviews
Great User Sentiment 82 reviews
90%
of users recommend this product

FactoryTalk has a 'excellent' User Satisfaction Rating of 90% when considering 36 user reviews from 3 recognized software review sites.

80%
of users recommend this product

Solumina has a 'great' User Satisfaction Rating of 80% when considering 82 user reviews from 2 recognized software review sites.

4.53 (17)
4.02 (41)
4.5 (17)
4.0 (41)
4.5 (2)
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Awards

FactoryTalk stands above the rest by achieving an ‘Excellent’ rating as a User Favorite.

User Favorite Award

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Synopsis of User Ratings and Reviews

Centralized Platform: FactoryTalk offers a centralized platform to manage and monitor various industrial processes, leading to streamlined operations and reduced complexity.
Data Analysis and Reporting: Users appreciate the robust data analysis and reporting capabilities of FactoryTalk, enabling them to gain insights into production performance and make data-driven decisions.
Improved Efficiency: FactoryTalk helps improve efficiency by automating tasks, reducing downtime, and optimizing production processes.
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Streamlined Shop Floor Operations: Solumina replaces cumbersome paper-based processes with digital work instructions and workflows, leading to improved efficiency on the production floor.
Enhanced Quality Management: The system's robust quality modules help identify and track nonconformances, manage corrective actions, and ensure compliance with industry standards, ultimately leading to higher product quality.
Data-Driven Insights: Real-time data collection and reporting capabilities provide valuable insights into production performance, enabling data-driven decision-making and continuous improvement initiatives.
Adaptable to Unique Needs: The system's configurability allows businesses to tailor workflows and data structures without extensive coding, making it adaptable to specific industry requirements and evolving business needs.
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Bloated and Complex: Many users find FactoryTalk View SE to be unnecessarily complex for simple HMI applications, leading to longer development times and steeper learning curves.
Limited Tag Database: The tag database in FactoryTalk can be restrictive, especially when dealing with large and complex projects, making it challenging to manage and organize tags effectively.
Expensive Licensing: FactoryTalk's licensing model is often perceived as expensive, especially for smaller businesses or those with limited budgets.
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Sluggish Performance: Users have reported that Solumina can feel slow, especially when editing crucial manufacturing documents like work plans and work orders. This lag can hinder productivity on the factory floor.
Occasional Errors: The presence of random errors and glitches, while not constant, can disrupt operations and lead to frustration among users who rely on the system for mission-critical tasks.
Difficult Implementation: Implementing Solumina MES is often described as a complex process. This can lead to extended timelines and require significant resources from the company, potentially impacting budgets and project schedules.
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Is FactoryTalk all it's cracked up to be? User reviews from the last year suggest that FactoryTalk is a powerful tool for large manufacturing enterprises, but it comes with a hefty price tag and a steep learning curve. Users praise its Internet of Things (IoT) support, scalability, and global reach, making it a top contender for businesses with complex operations across multiple sites. For instance, food and beverage companies use FactoryTalk to maintain strict quality control and manage intricate packaging processes, while pharmaceutical companies leverage it for regulatory compliance and traceability. However, the complexity of the user interface is a common gripe, with some users finding it difficult to navigate and customize. This complexity can lead to increased training costs and slower adoption rates, especially for employees who are not tech-savvy. While FactoryTalk offers a comprehensive suite of features, its cost and complexity make it a less viable option for smaller businesses with limited resources. Competitors like SAP ME and Siemens Opcenter offer similar functionality but may be more user-friendly and affordable for smaller operations. Ultimately, FactoryTalk is best suited for large enterprises that require sophisticated automation and process control across multiple sites and are willing to invest in the necessary training and support.

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Is Solumina the solution for manufacturers seeking robust MES functionality? Recent user reviews suggest a qualified yes. Users consistently highlight Solumina's strength in regulatory compliance, particularly for industries like aerospace and medical devices. They praise its intuitive interface, which simplifies audits and daily tasks. For instance, one user raved about the software's user-friendliness during a recent AS9100 audit, stating that "Solumina made the process a breeze." However, some users express concerns about the software's performance, citing slow loading times, especially when handling large work orders. Customization, while possible, can also be challenging without technical expertise. What truly sets Solumina apart is its laser focus on regulated industries. This specialization, while a strength, also presents a limitation. Manufacturers outside of these sectors might find Solumina's feature set overly specific. In conclusion, Solumina shines for businesses bound by stringent regulatory requirements, particularly those in aerospace, defense, and medical devices. Its intuitive design, coupled with robust compliance features, makes it a valuable tool in these highly regulated landscapes. However, businesses in less regulated sectors might find more flexible solutions elsewhere.

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