FactoryFour vs SAP MES

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Our analysts compared FactoryFour vs SAP MES based on data from our 400+ point analysis of MES Software, user reviews and our own crowdsourced data from our free software selection platform.

Product Basics

FactoryFour is a cloud-based system designed to configure and analyze operations and scale production. It identifies bottlenecks across processes and balances resources throughout work centers for optimum resource utilization. It maintains a master schedule visible to project managers, operators and salespeople to simplify communication.

Real-time alerting helps users respond quickly to production issues and alerts key stakeholders through customized emails or SMSs. It ensures operators’ productivity with responsive, Kanban-style dashboards.
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SAP MES, a sophisticated software developed by SAP, Inc., is designed to streamline manufacturing execution systems (MES) within industries. It is particularly well-suited for large-scale manufacturing operations that seek to enhance efficiency, ensure compliance, and improve production processes. One of the key benefits of SAP MES is its ability to provide real-time visibility into manufacturing operations, which helps in making informed decisions and reducing downtime. Among its popular features are its capabilities for detailed scheduling, quality management, and maintenance management, which collectively contribute to optimizing production performance. When compared to similar products in the market, users often highlight SAP MES for its comprehensive integration capabilities with other enterprise systems, which facilitates a seamless flow of information across the organization. Pricing considerations for SAP MES typically involve a range of options based on the scale of deployment and may include per unit criteria and payment frequency, tailored to meet the diverse needs of its users.
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$45 Monthly
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$124,512 Annually
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Product Assistance

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Knowledge Base
24/7 Live Support
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24/7 Live Support

Product Insights

  • Gain Visibility: Gain real-time visibility into production processes through visual dashboards. It helps to identify and resolve issues quickly to ensure smooth performance. 
  • Optimize Operations: Identify the root cause of problems, create alerts to resolve issues and analyze production bottlenecks to optimize operations. 
  • Enable Accurate Costing: Get an accurate picture of total costs, including labor utilization to make pricing, production and investment decisions. 
  • Obtain Marginal Costs: Price products and services precisely by gauging every component of production processes to derive marginal costs. 
  • Simplify Communication: Simplify communication across salespeople, project managers and operators with the aid of a master schedule. It facilitates collaboration and mitigates errors. 
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  • Facilitate Quality Control: Transmit quality control information in real time. Halt production processes as soon as issues are identified to reduce waste, scrap, rework and overages. 
  • Increase Uptime: Create robust production schedules by balancing personnel, material and equipment resources. Integrate scheduling and maintenance processes to maximize product flow and asset utilization to boost uptime and improve overall equipment effectiveness (OEE). 
  • Manage Inventory: Update inventory records with real-time information about the new production, scrap and non-conforming material. It helps purchasing, shipping and scheduling departments gauge the inventory at hand. It reduces just-in-case and work-in-progress inventory and saves time and money on manufacturing, transportation, storage and inventory monitoring. 
  • Facilitate Paperless Shop Floor: Automate data collection to eliminate paperwork and reduce manual errors. Record data from the shop floor in real time and collaborate with the decision-makers across integrated systems to ensure data-driven decisions. 
  • Allocate Resources: Leverage real-time data to track and analyze resources status, including machines, labor, materials and more. Allocate resources based on their availability. 
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  • Automation: Implement custom scheduling logic for order data and notify relevant stakeholders when the due date changes on production plans. 
  • Data Capture: Customize workflows to display standard operating procedures for the current task and prompt operators for quality data like key metrics or videos. 
  • Real-Time Alerts: Send customized email or SMS notifications to alert stakeholders about shop floor errors. 
  • Incident Handling: Enforce corrective action plans for anticipated or recurring production incidents to identify non-conformances quickly. 
  • Kanban-Style Dashboards: Create responsive kanban-style dashboards and customize task prioritization logic to ensure operators’ productivity and alignment with business priorities. 
  • Operator-Centric Interface: Boost operators’ efficiency and productivity with a unified interface for order information, work instructions, time-tracking and data capture. 
  • Work Instructions: Provide task-specific instructions and standard operating procedures and display the latest documentation to reduce errors. 
  • Traceability: Record production, quality and material events to simplify auditing and root cause analysis. Review order history with event logs throughout the application. 
  • Lean Principles: Customize task prioritization logic to align with business objectives and keep operators productive and prioritized. Operators can pull work orders from the top of prioritized backlogs. 
  • Resource Utilization: Leverage capacity planning to maximize resource utilization. Identify under-resourced work centers and move flexible resources to balance capacity and increase order throughput. 
  • Distribution: Maintain a master schedule visible to project managers, operators and salespeople to simplify communication. Update backlogs to inform operators about the latest priorities. 
  • Monitor Schedule Achievement: Monitor in-process order updates live from the floor, mitigating the need for daily progress updates. 
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  • Role-Based Interfaces: Provides role-based touch screen interfaces to support manufacturing workflows and manage the production of orders, lots or unique serialized items. 
  • Execute Trigger: Execute a predetermined non-conformance trigger if there are any deviations from production specifications. 
  • Performance Data: Analyze manufacturing performance data to gain visibility and insights into processes to increase efficiency and save costs. 
  • Centralized Operations: Control and manage manufacturing and shop floor operations using a centralized solution. 
  • Defect Tracking: Enforce stringent process rules, provide relevant instructions and track defects to ensure error-free manufacturing. 
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Product Ranking

#15

among all
MES Software

#23

among all
MES Software

Find out who the leaders are

Analyst Rating Summary

54
71
27
16
73
78
55
79
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Production Dispatch and Execution
Reports and Dashboards
Production Dispatch and Execution

Analyst Ratings for Functional Requirements Customize This Data Customize This Data

FactoryFour
SAP MES
+ Add Product + Add Product
Mobile Product And Parts Tracking Production Definition And Monitoring Production Dispatch And Execution Quality Management Reports And Dashboards Resources Management 27 73 55 94 49 76 65 16 78 79 94 53 100 82 0 25 50 75 100
29%
0%
71%
0%
29%
71%
78%
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22%
67%
0%
33%
55%
0%
45%
60%
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10%
100%
0%
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86%
14%
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56%
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44%
33%
33%
34%
71%
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29%
100%
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63%
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37%
56%
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Analyst Ratings for Technical Requirements Customize This Data Customize This Data

8%
8%
84%
25%
50%
25%

User Sentiment Summary

Excellent User Sentiment 12 reviews
Great User Sentiment 111 reviews
98%
of users recommend this product

FactoryFour has a 'excellent' User Satisfaction Rating of 98% when considering 12 user reviews from 1 recognized software review sites.

84%
of users recommend this product

SAP MES has a 'great' User Satisfaction Rating of 84% when considering 111 user reviews from 3 recognized software review sites.

4.9 (12)
4.5 (5)
n/a
4.2 (104)
n/a
4.3 (2)

Awards

FactoryFour stands above the rest by achieving an ‘Excellent’ rating as a User Favorite.

User Favorite Award

SelectHub research analysts have evaluated SAP MES and concluded it earns best-in-class honors for Reports and Dashboards.

Reports and Dashboards Award

Synopsis of User Ratings and Reviews

Improved Visibility: Users appreciate the real-time insights into their shop floor operations, enabling them to identify bottlenecks and areas for improvement.
Enhanced Traceability: The platform's ability to track materials, production processes, and quality metrics provides valuable data for audits and continuous improvement initiatives.
Increased Efficiency: FactoryFour streamlines workflows, automates tasks, and reduces manual data entry, leading to increased productivity and reduced operational costs.
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Reduced Downtime: Real-time production monitoring allows for immediate detection and resolution of issues, minimizing downtime and keeping operations running smoothly.
Improved Quality: SAP MES enforces quality standards and specifications, leading to fewer defects and higher-quality products. The system's ability to track and trace materials and products throughout the production process helps to identify and address quality problems quickly.
Enhanced Visibility: Gaining real-time insights into production performance empowers better decision-making. Comprehensive data on production processes, inventory levels, and equipment performance enables informed choices that optimize operations.
Increased Efficiency: Automating tasks and streamlining workflows leads to increased efficiency and productivity. By eliminating manual data entry and automating routine tasks, SAP MES frees up employees to focus on more value-added activities.
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Difficult to Use: Some users have reported that FactoryFour is not user-friendly and requires extensive training to use effectively. This can be a major drawback for companies that need a system that is easy to learn and use.
Limited Customization: FactoryFour is not as customizable as some other MES solutions. This can be a problem for companies with unique manufacturing processes that require a tailored system.
Integration Challenges: Integrating FactoryFour with existing systems can be challenging. This can lead to data silos and make it difficult to get a complete picture of the manufacturing process.
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Customization Challenges: Adapting SAP MES to specific production processes can be complex and time-consuming due to its rigid structure. This often necessitates significant development efforts, leading to increased implementation time and costs.
Integration Complexity: Integrating SAP MES with existing IT infrastructure, especially non-SAP systems, can pose challenges and require additional middleware or custom integration solutions. This can impact project timelines and budgets.
User Interface: The user interface of SAP MES is often perceived as complex and not intuitive, particularly for shop floor operators. This can lead to a steeper learning curve and potential resistance to adoption.
Total Cost of Ownership: Implementing and maintaining SAP MES can be expensive, especially for large-scale deployments. Factors such as licensing fees, infrastructure costs, and ongoing support contribute to the overall cost.
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Is your manufacturing execution system stuck in the dark ages? If so, FactoryFour might be the beacon of light you've been searching for. Over the past year, users have consistently praised FactoryFour for its intuitive interface, which stands in stark contrast to the clunky, cumbersome interfaces of many competitors. One user even compared switching to FactoryFour to "trading in a rusty wrench for a state-of-the-art toolbox." This ease of use has been particularly valuable for smaller businesses with limited IT resources, allowing them to quickly implement and utilize the software without extensive training or support. However, some users have expressed concerns about FactoryFour's limited customization options. While the software's out-of-the-box functionality is robust, tailoring it to meet very specific or unique manufacturing processes can be challenging. This lack of flexibility could be a dealbreaker for larger enterprises with complex, highly customized workflows. Ultimately, FactoryFour seems best suited for small to mid-sized businesses seeking a user-friendly, streamlined solution to manage their manufacturing operations. Its intuitive design and affordability make it a compelling choice for those looking to dip their toes into the world of MES without getting bogged down by complexity.

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SAP MES, a software solution designed to optimize manufacturing operations, has received mixed reviews from users over the past year. While many appreciate its comprehensive functionality, particularly in areas like production data tracking, inventory management, and report generation, some find its complexity and integration challenges to be significant drawbacks. Users have highlighted the software's ability to meticulously track production data as a major strength. This feature enables businesses to monitor key performance indicators (KPIs) such as production output, cycle times, and defect rates, facilitating data-driven decision-making and process improvement. Additionally, SAP MES's robust inventory management capabilities allow for real-time visibility into stock levels, reducing the risk of stockouts and overstocking. The software's reporting tools further enhance its value by providing customizable reports that offer insights into various aspects of manufacturing operations. However, the complexity of SAP MES has been a recurring concern among users. Its extensive features and functionalities can lead to a steep learning curve, requiring significant time and resources for training and implementation. Furthermore, integrating SAP MES with existing systems, such as enterprise resource planning (ERP) or supply chain management (SCM) software, can pose challenges due to compatibility issues and the need for specialized expertise. In conclusion, SAP MES is well-suited for large enterprises with complex manufacturing processes and the resources to invest in training and integration. Its comprehensive features and data-driven insights can significantly enhance operational efficiency and decision-making. However, businesses seeking a more user-friendly or easily integrated solution may want to explore alternative options that better align with their specific needs and constraints.

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Screenshots

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