Sepasoft vs Siemens MES

Last Updated:

Our analysts compared Sepasoft vs Siemens MES based on data from our 400+ point analysis of MES Software, user reviews and our own crowdsourced data from our free software selection platform.

Sepasoft Software Tool

Product Basics

Sepasoft helps its customers control, track and document raw materials’ transformation into finished goods in real time. It enables users to respond to production issues, identify and focus efforts on downtime and configure dashboards for everyone within the organization.

Its statistical process control module facilitates collaboration and quality data analysis across the enterprise. It offers sample scheduling, automatic signal evaluation, data collection and robust charting capabilities. It empowers producers to manage, distribute and view SOPs, MSDSs and other documents with its document management inclusion.
read more...
Siemens MES is a web-based manufacturing application that helps with scheduling, document control, product history, quality control management and process orchestration. It gives users the ability to see live process data from all levels of the organization, improving the quality and efficiency of processes.

As a cross-industry platform, it can be installed with limited scope or as a complete system and customized based on requirements. Users can manage multiple sites and integrate with product development and business management systems.
read more...
$2,750 One-Time
Get a free price quote
Tailored to your specific needs
$88,000 Monthly
Get a free price quote
Tailored to your specific needs
Small 
i
Medium 
i
Large 
i
Small 
i
Medium 
i
Large 
i
Windows
Mac
Linux
Android
Chromebook
Windows
Mac
Linux
Android
Chromebook
Cloud
On-Premise
Mobile
Cloud
On-Premise
Mobile

Product Assistance

Documentation
In Person
Live Online
Videos
Webinars
Documentation
In Person
Live Online
Videos
Webinars
Email
Phone
Chat
FAQ
Forum
Knowledge Base
24/7 Live Support
Email
Phone
Chat
FAQ
Forum
Knowledge Base
24/7 Live Support

Product Insights

  • Schedule Production: Visualize production schedules including actual versus targeted, delayed production, machine status and more. Adjust schedule entries in real time to accommodate production progress, breaks and other factors that influence production. 
  • Handle Equipment Status: Capture the local and logistical equipment status to represent the context for production data. Configure status levels with custom values for different equipment and organize them in logical groupings based on asset utilization categories and downtime reasons. 
  • Detect Downtime: Employ downtime detection algorithms to accommodate equipment layouts to determine the root cause of downtime events. Track cycle times to determine bottlenecks in the product flow where the root cause isn’t prominent. 
  • Visualize Events: Visualize downtime events in real time. Record the beginning and end times of each event automatically to eliminate the risk of inaccurately timed data. Leverage a graphical timing chart to diagnose and optimize the product flow. 
  • Conduct Impromptu Analysis: Include data points for multiple dates ranges to view results on the fly. Summarize the data to narrow down inefficiencies and use this information to create dashboards and add-on displays to make production information visible. 
read more...
  • Increased Efficiency: Siemens MES streamlines manufacturing processes, reducing manual data entry and errors. This leads to a more efficient production line, where tasks are completed faster and with greater accuracy.
  • Improved Quality Control: With real-time monitoring and analysis, Siemens MES identifies quality issues early, allowing for immediate correction. This ensures products meet stringent quality standards, reducing waste and rework.
  • Enhanced Decision Making: By providing comprehensive data and analytics, Siemens MES equips managers with the insights needed to make informed decisions quickly, improving overall operational effectiveness.
  • Reduced Downtime: Predictive maintenance capabilities of Siemens MES foresee equipment failures before they occur, scheduling repairs at the most opportune times and thus minimizing unplanned downtime.
  • Greater Flexibility: Siemens MES adapts to various manufacturing environments and processes, offering scalable solutions that grow with your business, ensuring long-term sustainability and adaptability.
  • Compliance Assurance: The software helps manufacturers comply with industry standards and regulations by providing detailed records of production processes and quality control measures.
  • Cost Reduction: By optimizing production processes and reducing waste, Siemens MES significantly lowers manufacturing costs, contributing to a healthier bottom line.
  • Real-Time Visibility: Offering a bird's-eye view of the entire production floor, Siemens MES enables managers to monitor operations in real-time, identifying bottlenecks and optimizing workflow on the fly.
  • Enhanced Collaboration: Facilitating better communication between departments, Siemens MES ensures that all parts of the organization are aligned, leading to smoother operations and faster problem resolution.
  • Scalable Solutions: Siemens MES is designed to support manufacturing operations of all sizes, providing scalable solutions that can be customized to meet the specific needs of each facility.
read more...
  • Document Management: Manage, distribute and view standard operating procedures, material safety data sheets, quality documents, checklists and other production-related documents critical to safety, quality and efficiency using a document management module. 
  • Statistical Process Control: Ensure accurate data collection, improve quality analysis and execute automatic alerts for out-of-control conditions through statistical process control. Enables users to create and customize SPC control charts to visualize production information along with SPC data. 
  • Business Connector: Send and retrieve data in real-time to higher-level business systems like enterprise resource planning and advanced planning systems with the Business Connector. The visual sequence builder offers drag-and-drop functionality to create complex business logic, including control flow concepts like loops, conditionals and exception handling. 
  • Barcode Scanner: Facilitates material handling, operator login and lot tracking through barcode scanning capabilities. Empowers users to scan a badge to sign off on materials, master and batch production records and other tasks. It can be customized to read proprietary or industry-specific barcode content. 
  • Web Services: Consume data from and send data to remote and local web services via REST and SOAP protocols through a web services module. Enables users to obtain weather or mapping information or gather work order data from third-party applications. 
  • Instrument Interface: Leverage its instrument interface module to gather raw textual data via text files serial, OPC devices and more to parse out meaningful values that users can save to existing databases or pass on to other solutions. Includes file monitoring, parsing, serial communications and centralized instrument management. 
  • Recipe and Changeover: Manage, select, track and analyze recipes, track variances in values and generate reports. Create, import and export recipes, manage security and select recipe machines via a built-in visual recipe editor. Monitor recipe values and detect variances in real time to identify the root cause of production issues. 
  • Downtime Analysis: Determine reasons for production loss with advanced downtime detection algorithms. Retain and analyze unlimited past production data to identify downtime trends and target areas for improvement. 
read more...
  • Data Collection: Access real-time production, equipment and materials data. Track process and operation updates. 
  • Paperless Manufacturing: Create and enforce electronic work instructions. Digitize and record workflows. 
  • Production Tracking: Monitor job status information and work set-up, including assigned personnel, production conditions and exceptions. Record production data for complete traceability of components. 
  • Labor Management: Manage and allocate workloads between operators based on skillset. Log time and works-in-progress for task optimization. 
  • Maintenance Management: Create pre-set limits to ensure maintenance requirements are met. Optimize asset performance with activity history and analysis. 
  • Performance Analysis: Optimize performance with SPC and SQC analysis. Monitor resource usage and schedule adherence. 
  • Scheduling: Automate scheduling based on production rules and task priority sequencing. Accommodate for limited resources, alternative operations, equipment load and shift patterns. 
  • Process Management: Track serial numbers, batch identifiers and defects for decision support and process monitoring. Flag problems and execute rework processes. 
read more...

Product Ranking

#22

among all
MES Software

#25

among all
MES Software

Find out who the leaders are

Analyst Rating Summary

54
63
47
0
72
60
56
63
Show More Show More

Analyst Ratings for Functional Requirements Customize This Data Customize This Data

Sepasoft
Siemens MES
+ Add Product + Add Product
Mobile Product And Parts Tracking Production Definition And Monitoring Production Dispatch And Execution Quality Management Reports And Dashboards Resources Management 47 72 56 57 56 66 37 0 60 63 100 89 93 74 0 25 50 75 100
43%
0%
57%
0%
0%
100%
67%
11%
22%
38%
38%
24%
55%
0%
45%
50%
20%
30%
57%
0%
43%
100%
0%
0%
56%
0%
44%
89%
0%
11%
57%
14%
29%
83%
17%
0%
33%
0%
67%
78%
0%
22%

Analyst Ratings for Technical Requirements Customize This Data Customize This Data

33%
17%
50%
8%
42%
50%

User Sentiment Summary

Great User Sentiment 23 reviews
Great User Sentiment 57 reviews
84%
of users recommend this product

Sepasoft has a 'great' User Satisfaction Rating of 84% when considering 23 user reviews from 1 recognized software review sites.

83%
of users recommend this product

Siemens MES has a 'great' User Satisfaction Rating of 83% when considering 57 user reviews from 2 recognized software review sites.

n/a
3.4 (4)
4.2 (23)
4.2 (53)

Awards

we're gathering data

SelectHub research analysts have evaluated Siemens MES and concluded it earns best-in-class honors for Production Dispatch and Execution and Quality Management.

Production Dispatch and Execution Award
Quality Management Award

Synopsis of User Ratings and Reviews

Easy to Use: Users praise Sepasoft's intuitive design and user-friendly interface, making it easy to navigate and implement without extensive training.
Flexible and Scalable: Sepasoft's solutions can adapt to various manufacturing processes and easily scale as operations grow, accommodating both small and large-scale deployments.
Excellent Customer Support: Users consistently highlight Sepasoft's responsive and knowledgeable customer support team, providing timely assistance and guidance when needed.
Show more
Comprehensive Functionality: Siemens MES offers a wide range of features that cover various aspects of manufacturing operations, including production scheduling, quality management, and performance analysis. This comprehensive functionality allows users to manage and optimize their entire production process within a single system.
Scalability and Flexibility: The system is highly scalable and can be adapted to meet the specific needs of different manufacturing environments. Whether it's a small workshop or a large-scale production facility, Siemens MES can be configured to support the unique requirements of the operation.
Integration Capabilities: Siemens MES seamlessly integrates with other enterprise systems, such as ERP and PLM, enabling a smooth flow of data across the organization. This integration eliminates data silos and provides a holistic view of manufacturing operations.
Industry Expertise: Siemens has extensive experience in the manufacturing industry, and their MES solution reflects this expertise. The system is designed to address the specific challenges and requirements of various manufacturing sectors, providing users with industry-specific best practices and solutions.
Show more
Complex Configuration: Users have reported that configuring Sepasoft can be quite challenging, especially for those new to the platform or without extensive programming knowledge. This complexity can lead to longer implementation times and increased reliance on external consultants.
Limited Reporting Capabilities: Some users have expressed dissatisfaction with the out-of-the-box reporting functionality offered by Sepasoft. They find it difficult to create custom reports or extract specific data points without significant customization effort.
Occasional Performance Issues: While generally considered stable, some users have reported experiencing occasional performance issues with Sepasoft, particularly when dealing with large datasets or complex automation tasks. These issues can manifest as slow response times or system lag, impacting operational efficiency.
Show more
Complexity: The system can be overly complex, especially for smaller businesses or those with simpler manufacturing processes. This complexity can lead to a steep learning curve and ongoing challenges with configuration and maintenance.
Cost: Siemens MES solutions can be expensive to implement and maintain, particularly for organizations with limited budgets. The costs associated with software licenses, hardware, implementation services, and ongoing support can be significant.
Customization Challenges: While Siemens MES offers customization options, tailoring the system to specific needs can be time-consuming and require specialized expertise. This can lead to delays in implementation and increased costs.
Integration Issues: Integrating Siemens MES with existing enterprise systems, such as ERP or PLM software, can be complex and require additional effort. Compatibility issues and data synchronization challenges can arise during integration.
Show more

User reviews from the past year suggest that Sepasoft is a strong contender in the manufacturing execution system (MES) market, but it's not without its caveats. Users praise Sepasoft for its robust data acquisition and contextualization capabilities, enabling real-time production monitoring and identification of improvement opportunities. For example, one manufacturer highlighted Sepasoft's ability to track machine output in real-time, allowing them to quickly identify and address production bottlenecks. This granular level of insight is often cited as a key differentiator compared to competitors like Rockwell Automation's FactoryTalk ProductionCentre, which some users find less intuitive and flexible. However, Sepasoft's strength in customization can also be a double-edged sword. Some users have reported a steeper learning curve compared to more plug-and-play solutions. Additionally, while Sepasoft offers strong integration capabilities with platforms like Ignition by Inductive Automation, some users have noted challenges with integrating Sepasoft with legacy systems. Overall, Sepasoft appears best suited for manufacturers who require a highly customizable and scalable MES solution and are willing to invest the time and resources for implementation and training. Smaller manufacturers with simpler needs might find more streamlined solutions a better fit.

Show more

Siemens MES is a manufacturing execution system (MES) software that helps manufacturers optimize their production processes. Users appreciate its ability to provide a comprehensive view of production data, enabling informed decision-making and improved efficiency. The software's integration capabilities with other systems, such as enterprise resource planning (ERP) and product lifecycle management (PLM), are also highlighted as a significant advantage. This integration allows for seamless data flow and collaboration across different departments, streamlining operations and reducing errors. Additionally, Siemens MES is praised for its scalability, making it suitable for both small and large manufacturing enterprises. However, some users note the software's cost as a potential drawback, especially for smaller businesses with limited budgets. Implementation complexity can also be a challenge, requiring careful planning and potentially additional resources. Compared to other MES solutions, Siemens MES stands out with its strong focus on quality management and compliance. The software offers features such as closed-loop quality control and digital twin capabilities, ensuring adherence to industry standards and regulations. This is particularly important for manufacturers in highly regulated industries, such as medical devices and pharmaceuticals. Additionally, Siemens MES provides robust traceability and genealogy functionalities, enabling manufacturers to track the history of each product and its components. This is crucial for identifying and resolving quality issues, as well as meeting regulatory requirements. Siemens MES is best suited for manufacturers seeking a comprehensive and scalable MES solution with a strong emphasis on quality management and compliance. Its integration capabilities and advanced features make it an ideal choice for complex manufacturing environments, particularly in industries with stringent regulatory requirements. However, businesses should carefully consider the cost and implementation complexity before making a decision.

Show more

Screenshots

Top Alternatives in MES Software


AVEVA MES

Critical Manufacturing

DELMIAworks

Epicor Advanced MES

FactoryFour

FactoryTalk

iBASEt

Infor MES

Oracle MES

Proficy MES

SAP MES

Siemens MES

Syncade

Tulip.co

Related Categories

Head-to-Head Comparison

WE DISTILL IT INTO REAL REQUIREMENTS, COMPARISON REPORTS, PRICE GUIDES and more...

Compare products
Comparison Report
Just drag this link to the bookmark bar.
?
Table settings